|
CAM VADR H15 MAIN |
Mold Type: This is a 8x8" manual mold.
Temperature: 200C at zone 1
Material: Glass Filled PP Black
Additional Plates: None
Cavities: 1
Cycle Time: 60 seconds
Expected Output: 60 parts per hour, 50 with beaks (maybe less)
Notes:
This part is the main body of CAM Hinge used on shelters. It is the H15 version. This mold is part of a set. The other parts for this product are in CAM VADR HINGE PARTS Mold.
Operation
This mold is fairly automatic and should eject easily. It might require a little help by pushing up on the front right cornet of the insert as it ejecting. This Mold has two inserts that get pushed up with the main body and have to be disassembled before being able to remove the part. The insert must be put back into the mold before the next shot.
Quality Checks
- Make sure the part is fully formed.
- Check that the part is flat and not warped.
- Remove any flashing or gate remains.
Machine Setup:
This data is correct as of 2026/08/18. The mold shot with just a little flash and ejected properly.
PORCHESON Mold Open/Close Set
MovMould 15.4 mm
| Act |
Pres |
Flux |
Place |
| CLOF |
90.0 |
0.0 |
160.0 mm |
| LOWP |
60.0 |
0.0 |
65.5 mm |
| HIGP |
45.00 |
0.0 |
2.50 s |
| Act |
Pres |
Flux |
Place |
| 0. LOW |
35.0 |
0.0 |
150.0 mm |
| 0. FS |
55.0 |
0.0 |
50.0 mm |
| 0. SL |
50.0 |
0.0 |
6.0 mm |
| Unloa |
25.0 |
0.0 |
25.00 s |
| Slow Set |
| M.C.Pres |
30.0 bar |
| M.C.Flux |
0.0 % |
| M.O.Pres |
20.0 bar |
| M.O.Flux |
0.0 % |
| Low. P.T |
30.00 S |
| LMT C/O T |
30.00 S |
| Mach Hand |
Disable |
| Ejec. InMdCl |
0.00 |
PORCHESON INJ Set
Screw P: 54.95 mm
| Act |
Pres |
Flux |
position |
| Inj1 |
50.0 |
0.0 |
65.00 |
| Inj2 |
50.0 |
0.0 |
20.00 |
| Inj3 |
20.0 |
0.0 |
15.00 |
| Inj4 |
0.0 |
0.0 |
90.00 |
| Inj5 |
0.0 |
0.0 |
0.00 |
| Hold.Pr |
50.0 |
0.0 |
8.00 S |
| Hold.Pr |
0.0 |
0.0 |
0.00 S |
| Hold.Pr |
0.0 |
0.0 |
0.00 S |
|
| INJ.T |
5.00 S |
| INJ.Mode |
Location |
| Loct.Mode |
***** |
| InjCheck |
Disable |
| PmtError± |
0.00 mm |
| InjCheckPos |
0.00 mm |
PORCHESON Melt/Auto CI StuffSet
Screw P: 67.42 mm
| Act |
Pres |
PrePress |
Flux |
Position |
| B. Tk |
80.0 |
|
0.0 |
88.00 |
| Melt3 |
100.0 |
60.0 |
0.0 |
85.00 |
| Melt2 |
0.0 |
50.0 |
0.0 |
10.00 |
| Melt1 |
0.0 |
20.0 |
0.0 |
0.00 |
| F. Tk |
0.0 |
|
0.0 |
0.00 |
|
|
| MeltLmt |
60.00 S |
| FirstCool |
0.00 S |
| ThenCool |
0.00 S |
| CoolStopM |
Disable |
| CI. StuffS |
Pres |
Flux |
Time |
|
| TaKe |
70.0 |
0.0 |
1.00 |
|
| Melt |
80.0 |
0.0 |
1.00 |
|
| Inje |
80.0 |
0.0 |
5.00 |
|
|
|
| Cl. Stuff |
Enable |
| Cl. Times |
999 |
PORCHESON NOZZ/EJECT SET
| Act |
Pres |
Flux |
Time |
Place |
| NozzUp |
10.0 |
0.0 |
1.00 |
****** |
| NozDown |
5.0 |
0.0 |
1.00 |
****** |
| L. Keep |
20.0 |
0.0 |
1.00 |
****** |
| L. EjcAdv |
40.0 |
0.0 |
3.00 |
****** |
| L. EjcRet |
5.0 |
0.0 |
1.00 |
****** |
| R. Keep |
0.0 |
0.0 |
1.00 |
****** |
| R. EjcAdv |
5.0 |
0.0 |
1.00 |
****** |
| R. EjcRet |
5.0 |
0.0 |
1.00 |
****** |
| L. EjectPlac |
****** mm |
| R. EjectPlac |
****** mm |
| EjectFunc |
Enable |
| EjectMode |
Times |
| Ejec. Times |
1 |
| EjecAdvDel |
3.00 S |
| EjecRetDel |
0.00 S |
| TempCurve |
Ejec |
1Seg |
2Seg |
3Seg
|
| Meas (°C) |
***** % |
<temp> |
<temp> |
<temp> |
| Set (°C) |
***** |
215.0 |
215.0 |
215.0 |
| Max (+) |
*** |
75.0 |
75.0 |
75.0 |
| Min (-) |
*** |
75.0 |
75.0 |
75.0 |
| Station |
**** |
Lower |
Lower |
Lower |
| Eje. Mode |
O.ring |
Scr. C. BT. T |
2.00 S |
Galv |
|
| KeepWarm |
Disable |
Insulation valu |
*** °C |
|
|
POST-INJECTION PROCESS
After parts are molded, the following operations must be completed before parts are ready for assembly:
| Step |
Operation |
Tooling / Equipment |
Details |
| 1 |
Clean |
Hand tools |
Remove all flash, gate marks, and debris from molded parts. |
| 2 |
Drill — two .227 holes |
Drill jig, #2 drill (.227") |
Use the drill jig to locate and drill two .227" diameter holes. |
| 3 |
Drill — two .209 holes |
Drill jig, #3 drill (.209") |
Use the drill jig to locate and drill two .209" diameter holes. |
| 4 |
Tap — two 1/4-20 threads |
1/4-20 tap |
Tap the two .209" drilled holes with a 1/4-20 tap. |
| 5 |
Shorten end |
Shortening jig, sanding platform |
Use the shortening jig and sanding platform to trim the end to final length. |
Production Notes:
-
First batch: 84 parts molded and cleaned on 2026-09-14 (Ashley + Courtney). Drilling, tapping, and shortening still pending on this batch.
-
Labor benchmark: ~12 minutes per part (two people, including setup and troubleshooting). ~6 minutes per person per part.
NOTES/HISTORY
- 2026-09-15 - Added post-injection process documentation (clean, drill, tap, shorten).
- 2026-07-18 - Updated tables. The mold shot with just a very little flash and ejected properly.
- 2026-07-18 - Created page to capture information
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