T9UMPCK Mold
|
T9 Puck Mold |
Mold Type: This is a 5x5" manual mold.
Temperature: 200C at zone 1
Material: Black PP glass filled
Additional Plates: None
Cavities: 2
Cycle Time: 60 seconds
Expected Output: 120 parts per hour, 100 with breaks
Notes:
- Please read JY350-ST power on/off procedure first here.
-
Please also read the Manual Mold Installation on a JY360-ST here.
This part is Puck used as part of the PULLBLOCK parts set.
Operation
This mold is manual and takes some effort to remove the part from the mold. It is easier if the mold is kept hot with a hot plate.
Quality Checks
- Make sure the part is fully formed.
- Check that the part is flat and not warped.
- Remove any flashing or gate remains.
Machine Setup:
This data is correct as of 2026/08/08. The mold shot with just a little flash.
PORCHESON Mold Open/Close Set
MovMould 15.4 mm
| Act | Pres | Flux | Place |
|---|---|---|---|
| CLOF | 60.0 | 0.0 | 110.0 mm |
| LOWP | 100.0 | 0.0 | 12.9 mm |
| HIGP | 000 | 0.0 | 2.50 s |
| Act | Pres | Flux | Place |
|---|---|---|---|
| 0. LOW | 35.0 | 0.0 | 90.0 mm |
| 0. FS | 55.0 | 0.0 | 50.0 mm |
| 0. SL | 50.0 | 0.0 | 6.0 mm |
| Unloa | 25.0 | 0.0 | 5.00 s |
| Slow Set | |
|---|---|
| M.C.Pres | 30.0 bar |
| M.C.Flux | 0.0 % |
| M.O.Pres | 20.0 bar |
| M.O.Flux | 0.0 % |
| Low. P.T | 30.00 S |
| LMT C/O T | 30.00 S |
| Mach Hand | Disable |
| Ejec. InMdCl | 0.00 |
PORCHESON INJ Set
Screw P: 54.95 mm
| Act | Pres | Flux | position |
|---|---|---|---|
| Inj1 | 50.0 | 0.0 | 65.00 |
| Inj2 | 50.0 | 0.0 | 20.00 |
| Inj3 | 20.0 | 0.0 | 15.00 |
| Inj4 | 0.0 | 0.0 | 0.00 |
| Inj5 | 0.0 | 0.0 | 0.00 |
| Hold.Pr | 40.0 | 0.0 | 3.00 S |
| Hold.Pr | 0.0 | 0.0 | 0.00 S |
| Hold.Pr | 0.0 | 0.0 | 0.00 S |
| INJ.T | 5.00 S |
| INJ.Mode | Location |
| Loct.Mode | ***** |
| InjCheck | Disable |
| PmtError± | 0.00 mm |
| InjCheckPos | 0.00 mm |
PORCHESON Melt/Auto CI StuffSet
Screw P: 67.42 mm
| Act | Pres | PrePress | Flux | Position |
|---|---|---|---|---|
| B. Tk | 60.0 | 0.0 | 43.00 | |
| Melt3 | 100.0 | 60.0 | 0.0 | 40.00 |
| Melt2 | 0.0 | 50.0 | 0.0 | 0.00 |
| Melt1 | 0.0 | 20.0 | 0.0 | 0.00 |
| F. Tk | 0.0 | 0.0 | 0.00 |
| MeltLmt | 60.00 S |
| FirstCool | 0.00 S |
| ThenCool | 0.00 S |
| CoolStopM | Disable |
| CI. StuffS | Pres | Flux | Time | |
|---|---|---|---|---|
| TaKe | 70.0 | 0.0 | 1.00 | |
| Melt | 80.0 | 0.0 | 1.00 | |
| Inje | 80.0 | 0.0 | 5.00 |
| Cl. Stuff | Enable |
| Cl. Times | 999 |
PORCHESON NOZZ/EJECT SET
| Act | Pres | Flux | Time | Place |
|---|---|---|---|---|
| NozzUp | 10.0 | 0.0 | 1.00 | ****** |
| NozDown | 5.0 | 0.0 | 1.00 | ****** |
| L. Keep | 20.0 | 0.0 | 1.00 | ****** |
| L. EjcAdv | 20.0 | 0.0 | 1.00 | ****** |
| L. EjcRet | 5.0 | 0.0 | 1.00 | ****** |
| R. Keep | 0.0 | 0.0 | 1.00 | ****** |
| R. EjcAdv | 5.0 | 0.0 | 1.00 | ****** |
| R. EjcRet | 5.0 | 0.0 | 1.00 | ****** |
| L. EjectPlac | ****** mm |
| R. EjectPlac | ****** mm |
| AutoNozRet | Disable |
| EjectFunc | Disable |
| EjectMode | Times |
| Ejec. Times | 2 |
| EjecAdvDel | 1.00 S |
| EjecRetDel | 0.00 S |
PORCHESON Temp. Set
| TempCurve | Ejec | 1Seg | 2Seg | 3Seg |
|---|---|---|---|---|
| Meas (°C) | ***** % | <temp> | <temp> | <temp> |
| Set (°C) | ***** | 210.0 | 220.0 | 220.0 |
| Max (+) | *** | 75.0 | 75.0 | 75.0 |
| Min (-) | *** | 75.0 | 75.0 | 75.0 |
| Station | **** | Lower | Lower | Lower |
| Eje. Mode | O.ring | Scr. C. BT. T | 2.00 S | Galv | |
| KeepWarm | Disable | Insulation valu | *** °C |
NOTES/HISTORY
- 2026-08-08 - Created page to capture information and set the injector information