Mold Type: This is a 5x6" manual mold.
Temperature: 200C at zone 1
Material: Black Glass Filled PP
Additional Plates: None
Cycle Time: 30 seconds
Expected Output: 120 parts per hour, 100 with beaks
Notes:
This part is the bottom of the unmount cavity and works with both V1 and V2.
Operation
This mold requires you to remove it after each injection and manually open the mold to remove the part. This part is fairly easy to remove. It should not stick too much. Once the part is removed, put it back to gather, and place the mold back on the mold alignment plate (back left). Hit cycle again to start the next part. There is a pause after injection to let the part cool off in the mold to prevent warping. While waiting, clean the part just pulled out of the machine so there is no need for additional cleaning time.
Quality Checks
- Make sure the part is fully formed.
- Check that the part is flat and not warped.
- Remove any flashing or gate remains.
Machine Setup:
Last updated 6/3/2026
PORCHESON Mold Open/Close Set
MovMould 15.4 mm
| Act |
Pres |
Flux |
Place |
| CLOF |
90.0 |
0.0 |
110.0 mm |
| LOWP |
60.0 |
0.0 |
40.0 mm |
| HIGP |
45.00 |
0.0 |
1.00 s |
| Act |
Pres |
Flux |
Place |
| 0. LOW |
30.0 |
0.0 |
70.0 mm |
| 0. FS |
30.0 |
0.0 |
50.0 mm |
| 0. SL |
10.0 |
0.0 |
6.0 mm |
| Unloa |
25.0 |
0.0 |
2.00 s |
| Slow Set |
| M.C.Pres |
30.0 bar |
| M.C.Flux |
0.0 % |
| M.O.Pres |
20.0 bar |
| M.O.Flux |
0.0 % |
| Low. P.T |
30.00 S |
| LMT C/O T |
30.00 S |
| Mach Hand |
Disable |
| Ejec. InMdCl |
0.00 |
PORCHESON INJ Set
Screw P: 54.95 mm
| Act |
Pres |
Flux |
position |
| Inj1 |
50.0 |
0.0 |
65.00 |
| Inj2 |
50.0 |
0.0 |
20.00 |
| Inj3 |
20.0 |
0.0 |
15.00 |
| Inj4 |
0.0 |
0.0 |
0.00 |
| Inj5 |
0.0 |
0.0 |
0.00 |
| Hold.Pr |
40.0 |
0.0 |
0.00 S |
| Hold.Pr |
0.0 |
0.0 |
0.00 S |
| Hold.Pr |
0.0 |
0.0 |
0.00 S |
|
| INJ.T |
6.00 S |
| INJ.Mode |
Location |
| Loct.Mode |
***** |
| InjCheck |
Disable |
| PmtError± |
0.00 mm |
| InjCheckPos |
0.00 mm |
PORCHESON Melt/Auto CI StuffSet
Screw P: 67.42 mm
| Act |
Pres |
PrePress |
Flux |
Position |
| B. Tk |
60.0 |
|
0.0 |
45.00 |
| Melt3 |
100.0 |
0.0 |
0.0 |
42.00 |
| Melt2 |
0.0 |
0.0 |
0.0 |
0.00 |
| Melt1 |
0.0 |
0.0 |
0.0 |
0.00 |
| F. Tk |
0.0 |
|
0.0 |
0.00 |
|
|
| MeltLmt |
60.00 S |
| FirstCool |
0.00 S |
| ThenCool |
0.00 S |
| CoolStopM |
Disable |
| CI. StuffS |
Pres |
Flux |
Time |
|
| TaKe |
44.0 |
0.0 |
1.00 |
|
| Melt |
55.0 |
0.0 |
1.00 |
|
| Inje |
35.0 |
0.0 |
1.00 |
|
|
|
| Cl. Stuff |
Enable |
| Cl. Times |
999 |
PORCHESON NOZZ/EJECT SET
| Act |
Pres |
Flux |
Time |
Place |
| NozzUp |
10.0 |
0.0 |
1.00 |
****** |
| NozDown |
5.0 |
0.0 |
1.00 |
****** |
| L. Keep |
20.0 |
0.0 |
1.00 |
****** |
| L. EjcAdv |
20.0 |
0.0 |
1.00 |
****** |
| L. EjcRet |
5.0 |
0.0 |
1.00 |
****** |
| R. Keep |
0.0 |
0.0 |
1.00 |
****** |
| R. EjcAdv |
5.0 |
0.0 |
1.00 |
****** |
| R. EjcRet |
5.0 |
0.0 |
1.00 |
****** |
| L. EjectPlac |
****** mm |
| R. EjectPlac |
****** mm |
| EjectFunc |
Disable |
| EjectMode |
Times |
| Ejec. Times |
1 |
| EjecAdvDel |
1.00 S |
| EjecRetDel |
0.00 S |
| TempCurve |
Ejec |
1Seg |
2Seg |
3Seg
|
| Meas (°C) |
***** % |
<temp> |
<temp> |
<temp> |
| Set (°C) |
***** |
190.0 |
220.0 |
220.0 |
| Max (+) |
*** |
75.0 |
75.0 |
75.0 |
| Min (-) |
*** |
75.0 |
75.0 |
75.0 |
| Station |
**** |
Lower |
Lower |
Lower |
| Eje. Mode |
O.ring |
Scr. C. BT. T |
2.00 S |
Galv |
|
| KeepWarm |
Disable |
Insulation valu |
*** °C |
|
|
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